Quick Turn Flex PCB Prototyping & Manufacturing (24-48h)

Description

Get your flexible and rigid-flex PCB designs manufactured fast and accurately. We build 1 to 24-layer flex boards in-house with ready-to-use Polyimide (PI) and Polyester(PET) material in stock,and free DFM verification and stack up before production starts.

Turnaround: 24–48 Hours Expedited Available

Layer Count: 1–24 Layers (FPC) / Up to 20 Layers (Rigid-Flex)

Quality Assurance: IPC-6013,ISO9001, UL

Pre-Production Support: 100% Free CAM & DFM Review on Every Order

Guaranteed Turnaround Times (Lead Time Matrix)

We maintain standing inventories of premium Polyimide (PI) substrates, coverlays, and stiffeners to ensure uninterrupted, rapid manufacturing.

Product TypeLayer CountStandard Prototype Lead TimeExpedited Quick Turn Lead Time
Single / Double-Sided FPC1–2 Layers3–4 Working Days24–48 Hours
Multilayer Flexible PCB3–6 Layers5–7 Working Days3–4 Working Days
Rigid-Flex PCB2–8 Layers7–9 Working Days4–5 Working Days

Technical Specifications & Manufacturing Capabilities

Our cutting-edge laser drilling, roll-to-roll (R2R) processing, and vacuum lamination systems support both fine-pitch rapid prototyping and volume production.

ParameterStandard Production CapabilityAdvanced / Prototype Capability
Supported Board TypesSingle/Double-Sided, Air-Gap / Sculptured, Multilayer, Rigid-FlexSingle/Double-Sided, Air-Gap / Sculptured, Multilayer, Rigid-Flex
Layer Count1–20 Layers (FPC) / 2–16 Layers (Rigid-Flex)1–24 Layers (FPC) / 2–20 Layers (Rigid-Flex)
Max Board DimensionsFPC: Roll-to-Roll (R2R); Rigid-Flex: 250 × 1500 mmFPC: Roll-to-Roll (R2R); Rigid-Flex: 250 × 1700 mm
Finished Thickness RangeFPC: 0.06–0.5 mm; Rigid-Flex: 0.25–6.0 mmFPC: 0.06–0.5 mm; Rigid-Flex: 0.25–6.0 mm
HDI Blind & Buried Vias1–2 Step HDI1–4 Step HDI
Min. Trace Width / Spacing0.04 / 0.04 mm (approx. 1.6 / 1.6 mil)0.035 / 0.035 mm (approx. 1.4 / 1.4 mil)
Base Raw MaterialsPolyimide (PI), PET, Electro-Deposited (ED) Copper, Rolled-Annealed (RA) CopperPolyimide (PI), PET, Electro-Deposited (ED) Copper, Rolled-Annealed (RA) Copper
Copper Foil Thickness9, 12, 18, 36, 70, 105, 140, 175 µm6, 9, 12, 18, 36, 70, 105, 140, 175, 210 µm
Dielectric / Insulation Layer12.5, 25, 50, 70, 100, 125 µm12.5, 25, 50, 70, 100, 125, 150, 175 µm
Min. Mechanical Drill Hole0.1 mm (CNC Drill)0.1 mm (CNC Drill)
Min. Laser Microvia0.075 mm (Laser Drill)0.05 mm (Laser Drill)
Hole Diameter Tolerance+/- 0.05mm+/-0.05mm
Stiffener TypesFR4, Polyimide (PI), PET, Stainless Steel (SUS), PSA Tape (3M series)FR4, Polyimide (PI), PET, Stainless Steel (SUS), PSA Tape (3M series)
Surface FinishesENIG (Immersion Gold), ENEPIG, Immersion Silver, Immersion Tin, Hard Gold Plating, OSPENIG (Immersion Gold), ENEPIG, Immersion Silver, Immersion Tin, Hard Gold Plating, OSP
Impedance Control50–120Ω±10%50–120Ω±10%

Why Choose Us for Rapid Flex PCB Prototyping?

Raw Materials In-Stock: Immediate access to standard adhesive and adhesiveless Polyimide (PI) laminates, eliminating material supply delays.

2-Hour Rapid DFM Analysis: Our dedicated CAM team inspects your Gerber files and stackup within 2 hours of submission to identify layout risks, broken traces, or drill clearances.

100% In-House Processing: From UV laser cutting and plasma desmearing to flying probe electrical testing and automated optical inspection (AOI), all steps are performed under one roof.

Submission Checklist: How to Prevent your Quick Turn Delays

To avoid engineering holds and lock in your 24–48h ship window, verify that your design package contains:

1,Gerber Files: RS-274X or ODB++ format including all copper layers, soldermask/coverlay, silkscreen, and drill files.

2, Mechanical & Stiffener Outlines: Clearly marked contour layers with stiffener dimensions, materials (FR4/PI/SUS), and exact thicknesses.

3,Fabrication Notes / Drawing: Ensure you have detailed specification for your flex PCB, like Stack up, board thickness, copper thickness, surface finish, soldermask and other special requirments.

Frequently Asked Questions (FAQ)

What is the minimum turnaround time for quick turn flexible PCBs?

Our fastest turnaround time for single- and double-sided flexible PCBs is 24 to 48 hours after EQ closed. Complex multilayer flex and rigid-flex prototypes can be delivered in as fast as 3 to 5 working days.

What materials do you recommend for dynamic flexing applications?

For dynamic flex applications (continuous bending), we recommend adhesiveless Polyimide base substrates paired with Rolled-Annealed (RA) copper foil, as RA copper provides significantly higher ductility and fatigue resistance compared to standard Electro-Deposited (ED) copper.

Can you assemble SMT components on quick turn flex circuits?

Yes. We offer turnkey quick-turn assembly services (PCBA), including component sourcing, laser-cut SMT stencil fabrication, carrier design, and reflow/manual soldering for flexible and rigid-flex boards.

How do you verify the quality of fast-turn flex circuits?

Every board will have the quality checks, including automated optical inspection (AOI), 100% flying probe or test fixture electrical testing, cross-section microscopic analysis, and solderability testing per IPC-6013 standards.

Ready to start your quick turn flex PCB ? contact FX PCB now to get a quote in 8hours

 

Related Products

Request a PCB Quote